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Injection Molded Prototypes

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Don't make your idea wait. Turn your part design into a functional plastic prototype.

Plastic injection molding is the ideal method for quickly producing functional plastic prototype parts for testing. Our injection molded prototypes offer the advantage of testing the molding process with your exact production material, so any process or material design flaws are discovered early on. We can bring your product to life without sacrificing your design specifications or your budget.

Prototype Tooling: Our MTS Solution

Rather than reducing prototyping costs by using aluminum tooling, we keep tooling costs low and quality high by using our proprietary MTS solution. This results in production-quality parts that can be used with confidence for design validation. When the ERC was formed, we invested in building a modular tooling system in which we own the mold bases (pictured in gray), so our customers only have to pay for the inserts (pictured in green). The inserts require less steel and less time to work on which reduces the overall cost and lead time of the tool build.

Our prototype tooling is constructed from P20 steel to ensure that parts will be made to your exact specifications and tight tolerances. All of our prototype and bridge molds are designed incorporating the highest level of quality and features that can be transitioned into use for low volume production

The Benefits:

  • Reduces upfront capital needed get your project off the ground.
  • Built to mimic a production tool to produce production-quality parts.
  • Steel molds have longer lifespan and can withstand abrasive/filled materials.
  • Test your parts without wondering if the fault is in your design or the part.
  • Your prototype mold can be used for low volume production.

Plastic Injection Molding

Once the mold inserts are complete, they are fit into the mold base and placed in our automated injection molding press. Parts are monitored by proven RJG software, allowing the press to run day and night - even on weekends and holidays - without requiring an operator to remove parts or monitor quality. As a result, we're able to offer a quicker lead time and lower part price on prototypes and small production quantities.

Our capabilities include: custom plastic injection molding, insert molding, overmolding, and hand loaded molds for customers on a limited budget. Contact our engineers today to discuss your project.